Cycloidal gearboxes
Cycloidal gearboxes or reducers consist of four fundamental components: a high-speed input shaft, an individual or compound cycloidal cam, cam followers or rollers, and a slow-speed output shaft. The insight shaft attaches to an eccentric drive member that induces eccentric rotation of the cycloidal cam. In substance reducers, the first an eye on the cycloidal cam lobes engages cam supporters in the casing. Cylindrical cam followers become teeth on the internal gear, and the amount of cam followers exceeds the number of cam lobes. The next track of substance cam lobes engages with cam supporters on the result shaft and transforms the cam’s eccentric rotation into concentric rotation of the result shaft, thus raising torque and reducing speed.
Compound cycloidal gearboxes provide ratios ranging from only 10:1 to 300:1 without stacking phases, as in regular planetary gearboxes. The gearbox’s compound reduction and can be calculated using:
where nhsg = the number of followers or rollers in the fixed housing and nops = the quantity for followers or rollers in the
sluggish quickness output shaft (flange).
There are several commercial variations of cycloidal reducers. And unlike planetary gearboxes where variations derive from gear geometry, heat treatment, and finishing procedures, cycloidal variations share simple design concepts but generate cycloidal movement in different ways.
Planetary gearboxes
Planetary gearboxes are made of three fundamental force-transmitting elements: a sun gear, three or more satellite or planet gears, and an internal ring gear. In a typical gearbox, the sun equipment attaches to the insight shaft, which is linked to the servomotor. The sun gear transmits motor rotation to the satellites which, in turn, rotate in the stationary ring equipment. The ring gear is section of the gearbox housing. Satellite gears rotate on rigid shafts connected to the earth carrier and trigger the planet carrier to rotate and, thus, turn the output shaft. The gearbox gives the output shaft higher torque and lower rpm.
Planetary gearboxes generally have one or two-gear stages for reduction ratios which range from 3:1 to 100:1. A third stage could be added for also higher ratios, but it is not common.
The ratio of a planetary gearbox is calculated using the next formula:
where nring = the amount of teeth in the inner ring gear and nsun = the number of the teeth in the pinion (input) gear.
Great things about cycloidal gearboxes
• Zero or very-low backlash remains relatively constant during life of the application
• Rolling instead of sliding contact
• Low wear
• Shock-load capacity
• Torsional stiffness
• Flat, pancake design
• Ratios exceeding 200:1 in a concise size
• Quiet operation
Ever-Power Cycloidal Gear technology is the far superior choice in comparison with traditional planetary and cam indexing gadgets.
Click for even more write-ups about cycloidal gearbox.