China R58 Series 2.2kw Single Helical Transmission Gearbox worm gearbox application

Solution Description

 

Merchandise Description

Solution Description

-R Sequence Helical gearbox
 

Merchandise Functions:
one.High modular layout.
two.Built-in casting housing,compact dimension,higher loading assist, stable transmitting and lower sound amount.
3.Ideal oil leakage preventing can make the good sealings and can be utilized in wide variety of market.
four.This series is unique for pug mill.
five.Substantial effectiveness and preserve power.
six.Save price and lower routine maintenance.

Layout Characteristics:
one. Compact framework, modular design
2. Single-phase, two-stage and 3-stage sizes
three. Can be mixed with other sorts of gearboxes (Such as R Sequence, K Series, F Series, S Series, UDL Sequence)

 

Product Parameters

 

1 Phase
 

Models Output Shaft Dia. Input Shaft Dia. Power(kW) Ratio Max. Torque(Nm)
BRX/BRXF38 20mm 16mm .eighteen~1.1 one.sixty two~4.43 twenty
BRX/BRXF58 20mm 19mm .18~5.5 1.3~5.five 70
BRX/BRXF68 25mm 19mm .eighteen~7.5 1.4~6.07 one hundred thirty five
BRX/BRXF78 30mm 24mm 1.1~11 one.42~8.00 215
BRX/BRXF88 40mm 28mm 3~22 1.39~8.sixty five four hundred
BRX/BRXF98 50mm 38mm 5.5~30 one.42~8.23 600
BRX/BRXF108 60mm 42mm seven.5~45 one.forty four~6.sixty three 830
BRX/BRXF128 75mm 55mm 7.5~ninety 1.51~6.2 1110
BRX/BRXF158 90mm 70mm eleven~132 1.fifty seven~6.two 1680

2-3Stage
 

Models Output Shaft Dia. Enter Shaft Dia. Electricity(kW) Ratio Max. Torque(Nm)
BR/BRF18 20mm .18~.seventy five three.eighty three~74.eighty four 85
BR/BRF28 25mm 16mm .eighteen~3 3.37~one hundred thirty five.09 one hundred thirty
BR/BRF38 25mm 16mm .eighteen~three three.forty one~134.eighty two 200
BR/BRF48 30mm 19mm .eighteen~5.5 3.eighty three~176.88 three hundred
BR/BRF58 35mm 19mm .eighteen~7.5 four.39~186.89 450
BR/BRF68 35mm 19mm .18~7.five four.29~199.81 600
BR/BRF78 40mm 24mm .18~eleven five.21~195.24 820
BR/BRF88 50mm 28mm .55~18.5 five.36~246.fifty four 1550
BR/BRF98 60mm 38mm .fifty five~thirty four.49~289.6 3000
BR/BRF108 70mm 42mm two.2~forty five 5.06~249.16 4300
BR/BRF138 90mm 55mm 5.5~55 five.fifty one~222.six 8000
BR/BRF148 110mm 55mm 11~ninety 5.00~163.31 13000
BR/BRF168 120mm 70mm eleven~160 eight.77~229.71 18000

 

 

Resources Knowledge Sheet

Housing content

Grey Solid iron

Housing hardness

HBS163~255

Equipment content

20CrMnTi alloy steel

Surface area hardness of gears

HRC58°~62 °

Gear core hardness

HRC33~forty eight

Input / Output shaft material

40Cr alloy steel

Enter / Output shaft hardness

HRC32~36

Machining precision of gears

precise grinding, 6~5 Grade

Lubricating oil

GB L-CKC220-460, Shell Omala220-460

Heat therapy

tempering, cementiting, quenching, normalizing, and so forth.

Efficiency

94%~ninety six% (relies upon on the transmission stage)

Sounds (MAX)

sixty~68dB

Temp. increase (MAX)

40°C

Temp. increase (Oil)(MAX)

50°C

Vibration

≤20µm

Backlash

≤20Arcmin

Brand name of bearings

China top model bearing, HRB/LYC/ZWZ/C&U. Or other makes requested, SKF, FAG, INA, NSK.

Manufacturer of oil seal

NAK — ZheJiang or other brands requested

 

Comprehensive Photographs

 

Our method of generation

Our solution line

 

 

Organization Profile

 

Organization Profile

Bode  was launched in 2007, which is found in HangZhou metropolis, ZHangZhoug province. As 1 professional producer and exporter, we have far more than 17 years’ encounter in R & D of worm reducer, gear reducer, gearbox , AC motor and relative spare components. We have manufacturing facility with superior production and examination equipment, the strong development of staff and producing capability supply our consumers with high quality goods. Our merchandise widely served to various industries of Metallurgy, Chemical substances, lifting, mining, Petroleum, textile, drugs, picket and so forth. Main marketplaces: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to request us any questions, great offer often for you for extended term company.

FAQ

Q1: Are you trading company or maker?
A: We are manufacturing facility.

Q2: What types of gearbox can you create for us?
A: Primary products of our firm: R, S, K, F collection helical-tooth reducer, RV collection worm equipment reducer,H Collection Parallel Shaft Helical Reduction Gear Box

Q3: Can you make as for each custom made drawing?
A: Indeed, we offer personalized support for customers.

This fall: Can we acquire 1 laptop of every single product for quality testing?
A: Indeed, we are happy to acknowledge demo purchase for high quality tests.

Q5: What details shall we give before positioning a acquire purchase?
A:  a) Variety of the gearbox, ratio, enter and output type, input flange, mounting placement, and motor informationetc.
     b) Housing colour.
     c) Purchase quantity.
     d) Other particular demands.

Q6: How lengthy is your shipping time?
A: Normally it is 5-ten days if the products are in stock. or it is fifteen-20 days if the goods are not in stock.

Q7: What is your terms of payment ?
A: 30% Progress payment by T/T after signing the contract.70% just before supply

If you are intrigued in our item, welcome to speak to with us.
Our team will do our best to fulfill your require 🙂 
 

 


/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step

###

Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

Models Output Shaft Dia. Input Shaft Dia. Power(kW) Ratio Max. Torque(Nm)
BRX/BRXF38 20mm 16mm 0.18~1.1 1.62~4.43 20
BRX/BRXF58 20mm 19mm 0.18~5.5 1.3~5.5 70
BRX/BRXF68 25mm 19mm 0.18~7.5 1.4~6.07 135
BRX/BRXF78 30mm 24mm 1.1~11 1.42~8.00 215
BRX/BRXF88 40mm 28mm 3~22 1.39~8.65 400
BRX/BRXF98 50mm 38mm 5.5~30 1.42~8.23 600
BRX/BRXF108 60mm 42mm 7.5~45 1.44~6.63 830
BRX/BRXF128 75mm 55mm 7.5~90 1.51~6.2 1110
BRX/BRXF158 90mm 70mm 11~132 1.57~6.2 1680

###

Models Output Shaft Dia. Input Shaft Dia. Power(kW) Ratio Max. Torque(Nm)
BR/BRF18 20mm 0.18~0.75 3.83~74.84 85
BR/BRF28 25mm 16mm 0.18~3 3.37~135.09 130
BR/BRF38 25mm 16mm 0.18~3 3.41~134.82 200
BR/BRF48 30mm 19mm 0.18~5.5 3.83~176.88 300
BR/BRF58 35mm 19mm 0.18~7.5 4.39~186.89 450
BR/BRF68 35mm 19mm 0.18~7.5 4.29~199.81 600
BR/BRF78 40mm 24mm 0.18~11 5.21~195.24 820
BR/BRF88 50mm 28mm 0.55~18.5 5.36~246.54 1550
BR/BRF98 60mm 38mm 0.55~30 4.49~289.6 3000
BR/BRF108 70mm 42mm 2.2~45 5.06~249.16 4300
BR/BRF138 90mm 55mm 5.5~55 5.51~222.6 8000
BR/BRF148 110mm 55mm 11~90 5.00~163.31 13000
BR/BRF168 120mm 70mm 11~160 8.77~229.71 18000

###

Housing material
Grey Cast iron
Housing hardness
HBS163~255
Gear material
20CrMnTi alloy steel
Surface hardness of gears
HRC58°~62 °
Gear core hardness
HRC33~48
Input / Output shaft material
40Cr alloy steel
Input / Output shaft hardness
HRC32~36
Machining precision of gears
accurate grinding, 6~5 Grade
Lubricating oil
GB L-CKC220-460, Shell Omala220-460
Heat treatment
tempering, cementiting, quenching, normalizing, etc.
Efficiency
94%~96% (depends on the transmission stage)
Noise (MAX)
60~68dB
Temp. rise (MAX)
40°C
Temp. rise (Oil)(MAX)
50°C
Vibration
≤20µm
Backlash
≤20Arcmin
Brand of bearings
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
Brand of oil seal
NAK — Taiwan or other brands requested

/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step

###

Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

Models Output Shaft Dia. Input Shaft Dia. Power(kW) Ratio Max. Torque(Nm)
BRX/BRXF38 20mm 16mm 0.18~1.1 1.62~4.43 20
BRX/BRXF58 20mm 19mm 0.18~5.5 1.3~5.5 70
BRX/BRXF68 25mm 19mm 0.18~7.5 1.4~6.07 135
BRX/BRXF78 30mm 24mm 1.1~11 1.42~8.00 215
BRX/BRXF88 40mm 28mm 3~22 1.39~8.65 400
BRX/BRXF98 50mm 38mm 5.5~30 1.42~8.23 600
BRX/BRXF108 60mm 42mm 7.5~45 1.44~6.63 830
BRX/BRXF128 75mm 55mm 7.5~90 1.51~6.2 1110
BRX/BRXF158 90mm 70mm 11~132 1.57~6.2 1680

###

Models Output Shaft Dia. Input Shaft Dia. Power(kW) Ratio Max. Torque(Nm)
BR/BRF18 20mm 0.18~0.75 3.83~74.84 85
BR/BRF28 25mm 16mm 0.18~3 3.37~135.09 130
BR/BRF38 25mm 16mm 0.18~3 3.41~134.82 200
BR/BRF48 30mm 19mm 0.18~5.5 3.83~176.88 300
BR/BRF58 35mm 19mm 0.18~7.5 4.39~186.89 450
BR/BRF68 35mm 19mm 0.18~7.5 4.29~199.81 600
BR/BRF78 40mm 24mm 0.18~11 5.21~195.24 820
BR/BRF88 50mm 28mm 0.55~18.5 5.36~246.54 1550
BR/BRF98 60mm 38mm 0.55~30 4.49~289.6 3000
BR/BRF108 70mm 42mm 2.2~45 5.06~249.16 4300
BR/BRF138 90mm 55mm 5.5~55 5.51~222.6 8000
BR/BRF148 110mm 55mm 11~90 5.00~163.31 13000
BR/BRF168 120mm 70mm 11~160 8.77~229.71 18000

###

Housing material
Grey Cast iron
Housing hardness
HBS163~255
Gear material
20CrMnTi alloy steel
Surface hardness of gears
HRC58°~62 °
Gear core hardness
HRC33~48
Input / Output shaft material
40Cr alloy steel
Input / Output shaft hardness
HRC32~36
Machining precision of gears
accurate grinding, 6~5 Grade
Lubricating oil
GB L-CKC220-460, Shell Omala220-460
Heat treatment
tempering, cementiting, quenching, normalizing, etc.
Efficiency
94%~96% (depends on the transmission stage)
Noise (MAX)
60~68dB
Temp. rise (MAX)
40°C
Temp. rise (Oil)(MAX)
50°C
Vibration
≤20µm
Backlash
≤20Arcmin
Brand of bearings
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
Brand of oil seal
NAK — Taiwan or other brands requested

Is a worm gear reducer gearbox right for your application?

If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
worm reducer

This is a reducer gearbox

Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.

pocket

Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
worm reducer

It is high efficiency

When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.

It has a low clearance

Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
worm reducer

It has a high torque to weight ratio

The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.

China R58 Series 2.2kw Single Helical Transmission Gearbox     worm gearbox applicationChina R58 Series 2.2kw Single Helical Transmission Gearbox     worm gearbox application
editor by CX 2023-04-12

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worm gearbox

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Mail: [email protected]

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